Genie awp-30s manual pdf. Genie AWP-30S Manuals
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Parts, Service and Operations Manuals | Genie.Genie awp super series manual | Peatix
Table Of Contents. Quick Links. See also: Operator's Manual. Table of Contents. Service Manual. Previous Page. Next Page. Lifting Systems Genie GRJ Service Manual Serial number range from grj to grj, from grj16l to grj16l, from grjl pages. Section — Schematics, Legends and schematics Part No. Page 7 Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads.
Always wear approved steel-toed shoes. Part No. They are not standard size O-rings. They are available in the O-ring field service kit Genie part number Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly. Page 25 Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Page September Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps.
Page 29 Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements. Page 30 Service Manual September This page intentionally left blank. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.
Page 32 Service Manual September This page intentionally left blank. Page 34 Service Manual September This page intentionally left blank. Page Checklist A Procedures Result: The operator's manual is not appropriate for the machine or all manuals are not in good condition or is illegible. Remove the machine from service until the manual is replaced.
Refer to the Operator's Manual on your machine. Disconnect the power source from the machine. Result: Platform should lower. Result: The platform should raise and lower smoothly, free of hesitation and binding.
Page 42 Result: Within 1 to 3 seconds, all four interlock display lights should turn on and remain on. Pump the foot pedal to raise the base. Result: Both foot pad interlock display lights should be off.
Page Checklist B Procedures Install the battery vent caps. If equipped: Set the battery charger AC Selector switch to the proper voltage. Set the power switch to the position. Page 49 12 Stow the tilt-back frame in the upright position contact the floor, and machine supported by and insert the retaining pin.
Use the appropriate number of people and proper lifting techniques. Note: If the hydraulic power unit is unable to lift rated load or lifts more than rated load, refer to Repair Procedure, Valve Adjustment. Page Adjust The Sequencing Cables 1 adjustment tension nut 2 threaded swage end 3 sequencing cable 1 nylock nut 2 spring If needed, adjust the sequencing cable 3 upper sequencing bracket deflection.
Measure each outrigger and verify for proper length. Result: Within 1 to 4 seconds, all four interlock display lights should turn on and remain on. Result: Within 1 to 4 seconds, two interlock display lights should turn off and remain off. Lower the platform onto the jack stand just enough to take the weight off the lifting chains.
Crushing hazard. Keep away from lowering platform. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Page 60 3. Pressurized air in AWPS 4 quarts the hydraulic system can 3. AWPS 3. Page Replace The Auxiliary Platform Lowering Batteries Install the battery pack into the ground control box and tighten the fasteners.
Close the ground control box cover and tighten the fasteners. Do not overtighten. Page Repair Procedures Be sure that all necessary tools and parts are available and ready for use. Attempting shortcuts may produce hazardous conditions. Page 64 Indicates that a specific result is expected after performing a series of steps. Page Base Assembly Label and remove the contact wires by inserting a small screwdriver into the hole below the wire and gently push in while pulling on the wire. Pull the hoses through the channel of the base inner frame.
Page 67 Loosen the mounting fasteners on the cable mounting bracket and the cable striker bracket on the number 1 column.
Do not remove the fasteners. Page 68 Install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat step 4 to confirm the relief valve setting. Re-adjust if necessary. Page 69 Check the sight gauge on the side of the hydraulic tank. Add oil if needed.
Do not overfill. Clean up any oil that may have spilled. Properly discard the used oil. Page Ground Controls 2 0. Page Hydraulic Power Unit 0. Tag and disconnect the electrical wiring from the valve coil.
Page 86 Note: If a new power unit is installed, the pressure relief valve must be properly adjusted. Page Hydraulic Pump Remove the mounting fasteners from the pump. Then remove the pump from the power unit. Note: When installing the tank, be sure not to damage the o-ring. Page Power Pack Note: Do not install the motor cover until the relief valve adjustment is complete. Page Lift Cylinder Remove the cylinder mounting fasteners from Place a saw horse in front of the machine the barrel end of the cylinder.
Page Mast Assembly Attach an overhead crane to the lifting eye at the top of the mast. Place a saw horse in front of the machine where the top of the mast will rest. Page 93 Do not damage the lift cylinder hydraulic fittings when removing the base Crushing hazard.
The base will fall unless it is properly supported when it is removed from the mast. Page 94 Do not allow oil to squirt or spray. Remove the level sensor assembly mounting fasteners. Remove the base lowering cable mounting fasteners from the side of the mast. Disconnect the control cable tension spring. Page 96 Apply a generous amount of Boe-lube wax the number 2 column by pushing the number 3 column towards the top of the mast.
Genie part number to the inside and outside channels of each column. Page Glide Pads Repeat step 5 for all of the upper and lower glide pads. Note: Make sure glide pad bolts are adjusted evenly on each side to maintain squareness of the columns.
Page Lifting Chains Fully lower the machine and confirm the alignment of the columns. Adjust if necessary. Confirm that the chain terminals on each column have equal tension and the lock nuts are tight. Page 99 Remedy for rust and corrosion. If link plates or pins are bent or deformed, replace entire chain.
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